Expansion options for smaller systems

I recently got a blog post regarding expanding small systems and how it was prohibitively expensive. There was a lot of misinformation, so I thought I’d let you all know the options. If you’re putting in a “grid tied” system to supplement your power and reduce your electric bill, the minimum size system to make a difference is about 12 panels. You can put in fewer, and expand later at minimal cost if you use the Enphase M190 micro-inverters. These units DAISY CHAIN – i.e. they connect in series, one to the other until you reach a maximum of 15 per BRANCH CIRCUIT. So, you can start with say, 5 panels, and then add as many as you like, as often as you like, till you hit 15. Then, you have to run another branch circuit (Romex 3 conductor with ground) to your breaker box. I’ve actually taken this approach with my little house in the woods. Started with 5, then added 3, then 2 more, then 1 and I plan on just 1 more very soon for a total of 12 panels. The racking system can be extended by using “splice kits” and it takes about 20 minutes to add a panel, start to finish. With excellent 235 and 240 watt panels now selling for $1.09/watt plus shipping, it doesn’t really take a lot of money to add a panel and micro-inverter to an existing array. And the best part of all, you DON’T need to be a licensed electrician to plug in the 2 DC connectors from the panel, or the 240VAC connector to the last micro-inverter in your chain!

If you want your system to be BACKED UP BY BATTERIES when the grid goes down, your micro-inverter style GRID-TIED system can still be used!! Using a technique called “AC COUPLING” you can connect a Magnum MPS4024 inverter/charger and 24 volts worth of 700 AmpHour Rolls batteries and have 4KW of backup power at your disposal when the next storm takes out the power. It’s not cheap, but it CAN be done, and you have the best of both worlds, without getting stuck with a STRING/CENTRAL INVERTER that MUST have a FIXED NUMBER of solar panels for best performance, and involves handling HIGH DC VOLTAGES.

Since this original blog post, Enphase has introduced the M215 series. It is a more powerful microinverter, and it is NOT compatible with the older M190.  The M190 is still available though, to those system owners who have them and want to easily expand! My original setup with 5 panels, has expanded 3 times. 1st to 8, then 10, and finally 12 total! The old system can daisy chain up to 15 inverters on one circuit, so  still have room for 3 more! Gotta love that Enphase system. Perfect for folks on a budget!!

A new high-output for my 4.3Kw array today!

New high for this array, today of 4003 watts out of possible 4300

93% overall efficiency of panel/micro-inverter combination!

If this keeps up, I’m sure to generate 6 maybe 7 SRECs by the end of the year. Not bad for a DIY Solar Panel installation accomplished in less than 2 days by just ONE man! You can do it to, with my help! Just give me a call!! The best part of all is that the system will pay for itself in 5 years OR LESS, and if electric costs rise, the payback gets even better. After 5 years, the positive cash flows add up significantly and after 25 years, the system will have generated in excess of $30,000 in positive cash flow! I’m not sure if there are any investments in the market today that can promise that kind of return with the security of a DIY Solar Installation firmly fastened to your property!!

Washington Courthouse Solar Install

Photo taken from position of last panel on DIY solar install...

Sun sets on another successful DIY Solar project in Ohio.weeks without problems…

DIY Solar install in Washington Courthouse OH

26 panels with almost no leftover space! DIY Solar project on a garage/workshop in Ohio.

Here are two photos from a recent install. Corrugated metal roofing required special feet to bridge the corrugations. Also needed a little extra backing under the roof to ensure the lag bolts had enough MEAT to assure they would not pull out in 90MPH winds. Customer had 27 panels, but we could only fit 26 on the roof with two rows of portrait and one of landscape with just 12 inches space between the two sections. Much like painting yourself into a corner, we laid down panels, till the last one forced us off the roof onto a ladder… Excellent “helper” crew allowed the ENTIRE INSTALLATION to be executed in 1 day – 8AM til 6PM with 20 minutes for lunch! System used Canadian Solar CS6P-225 panels and Enphase M215 inverters. Powered up without a hitch and has been running for a couple weeks without any problems. Here’s a solar performance link for this installation if you’re interested! https://enlighten.enphaseenergy.com/public/systems/kEHV51259

FLUTED ROOFING!

Cinci Home Solar - Solar Panel Installation on a Fluted RoofIf you have a shed, barn, or maybe even a house with fluted roofing, Cinci Home Solar now has experience in this area for mounting solar panels.

FLUTING is a continuous stream of half-circles connected at their mid points. 3½ inch peak to peak and 2 inches peak to trough.

As no commercial mounting feet were available, I worked with one of my customers, and he came up with a novel solution – some large aluminum C-channel with a width large enough to land in the valleys and enough depth to clear the peak. It took extra long 5 inch stainless lag bolts to get enough bite into the underlying joist structure, but with it all bolted down, it did the job with all penetrations at the peaks, it looks good and it should provide more than enough wind resistance to pull -ff. Not exactly cheap, the channel comes in 10 foot lengths, and 2 lengths cut into 2 inch sections made enough mounting legs to support 20 panels on 36 inch centers, the C-channel was ¼ inch thick aluminum. With a 6/12 pitch, this fluted roofing was difficult to work on. Having a FALL ARREST system was REQUIRED, as it not only provided fall safety, it also provided a solid feeling of confidence while moving around on the roof.

SRECS exceed demand in New Jersey

The incentives and high SREC prices have resulted in a surprise SURPLUS of SRECs, causing the buy price to drop down to the $200 range in New Jersey. So far no chance of this happening in PA or OH, so if you’re on the fence about solar, NOW is the time to make the decision to buy while panel pricing is at an all time low!